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Some Like it Hot, But Not This Hot!

Hot? How hot is too hot? What happens to insulation when the motor gets too hot? What happens to the motor life when the motor gets too hot? How do you determine if it’s too hot? Answer: Testing, trending, and taking necessary action. Watch this case study to see the effect heat has on insulation and motors and how to be pro-active in order to reduce lost dollars.

Click on the flames to view the video.

Hot Flames


 

The PdMA® M-Series MCEMAX® is here!

PdMA Corporation proudly announces the release of its M-series MCEMAX®. The new features include:

  • Six channel inrush for improved troubleshooting and analysis
  • 400 % increase in battery capacity for extended testing
  • Heads up LED lighting for improved safety while testing
  • Board level calibration
  • Capable of connecting directly to 1000v systems
  • Modular circuit board design
  • MTAP chip identification recognition
  • And much, much more.

Click on the arrow to view a short video.

Click here to learn more about the new M-Series MCEMAX®.


 

Rogue Robots

When you have trouble with your robots who are you going to call? The new PdMA® M-Series MCEMAX® with the new Six Channel In-Rush! View the H. R. Pack and Stack Case Study to see how a robotic arm that malfunctioned was diagnosed using the new Six Channel In-Rush. Click on the robot button below to view this case study.

H. R. Pack and Stack

 


 

Two to Tango

It takes two to tango and it takes two motors running at all times to avoid reducing capacity for this energy producing facility. This case study shows how an MCEMAX® tester was used to diagnose and monitor one motor with rotor bar damage until repairs could be made. Click on the button below to view this case study.

Two to Tango

 


Multi-Technology Fault Identification
By Reggie Fett, MCA/IR Analyst
Reprinted with permission of Allied Reliability

This case study by Reggie Fett in inspired Source May 2013, Allied Reliability’s online newsletter, highlights the value of using multi-technology for motor analysis. The pump in question cannot be off line for more than three hours without causing production issues, making it imperative to quickly analyze and react to any test result anomalies. After routine testing the motor exhibited current and impedance imbalances. Read how multiple technologies were used to diagnose the problem.

 

 


Send This Motor to the "Clink"?
To get higher quality clinker, you need faster cooling. How do you assure that your clinker  IS cooled faster? Click on the image below to watch this case study about a hydraulic motor that is critical to the clinker cooling process and learn how an Egyptian cement company diagnosed problems with the motor, took action, and averted a costly, catastrophic failure.

Clinker Link

 


Motor Repair or Replacement? The Green Solution
The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue through detailed computerized analysis of the motor, the power environment in which it operates, and even its reliability. Click on the image below to view a brief discussion.

Green Solution

 


Platinum Plus - A South African Success Story
How do you prevent water from rising in a deep underground South African platinum mine? Answer: Make sure your pump motors are in good health. But what if one of the pumps is experiencing intermittent trips, creating fear that the mine will flood and shut down production? Watch this Case Study to learn how MCEMAX® prevented catastrophic motor failure. Click on the image below.

Platinum Plus

 


Case Study - The Dreaded Saturday Call
How do you want to spend your Saturday morning? Pursuing your favorite activity or answering the dreaded Saturday morning phone call? View this case study to learn the story of The Dreaded Saturday Call and how it can be avoided if proper quality assurance motor testing takes place. Click on the image below to start the video.

Dreaded Saturday Call

 


Case Study – Preventing Catastrophic Pump Failure
In-Rush/Start-Up test results were not normal. Demod test results compared to prior test results showed a ten times increase in noise level. Comparing test results from a like motor indicated something was wrong with the pump motor. To watch a video and learn how an alert CBM specialist at an electric utility prevented a catastrophic pump failure, click on the image below.

Case Study - Preventing Pump Failure

 


The Case of the Broken Bolt
The problem: A high current imbalance showed up during routine EMAX testing. The motor in question is important to operating the petrochemical facility at full capacity. Further evaluation of the motor by the technicians was needed. Click on the button below to watch a short video to learn how they responded to the test results and what they found.  

The Case of the Broken Bolt

 


Safe and Easy
It is safe, but there is nothing easy about donning all of the required personal protection equipment necessary to perform online electric motor testing. Helmet with face shield, goggles, two pair of gloves (rubber and leather), long-sleeves these all take time to put it on and they are bulky when you try to maneuver in small, cramped spaces.

Are you interested in an easier, quicker, but still safe, way to test electric motors online that doesn’t involve suiting up? Click on the Electrical Safety image below to view our safety presentation for an answer.

Safe and Easy

 

 



PdMA Corporation
is the leader in the field of predictive maintenance, condition monitoring applications, and the development of electric motor test equipment for motor circuit analysis. Companies across the globe trust our reliability solutions, products, and services.

PdMA Corporation has developed these portable motor testers:

All testers are designed to trend the condition of AC induction, synchronous, wound rotor, and DC motors and their circuits. They track, trend and monitor the six fault zones: power quality, power circuit, stator, rotor, insulation, and air gap.

 

Wire Resistance vs. Insulation Resistance

June 30, 2014
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Learn More - Videos

Click on a topic below to watch a short video of the subject.

Why MCEMAX®?
Power Circuit Fault Zone
Power Quality Fault Zone
Rotor Fault Zone
Stator Fault Zone
Air Gap Fault Zone
Insulation Fault Zone
Quality Assurance
Insulation Case Study

 

Simulating Insulation Systems Under Various Environmental Conditions
Click here to read more.

Combining Static and Dynamic Testing - Preventing a Motor Catastrophe
Click here to read more.

Motor Efficiency and Fault Zone Analysis
Click here to read more.

Motor Repair or Replacement? The Green Solution
Click here to read more.

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More Artcles.

PdMA® Corporation Releases MCEGold® 2.6.2
To read more about release click here.

Announcing the New M-Series MCEMAX® Tester
To read more about the release click here.

PdMA® Corporation Releases MCEGold® 2.6.1
To read more about release click here.

2014 Training Schedule Posted
The PdMA® training schedule for 2013 has been posted.
Click here to view the schedule.

2012 Best Maintenance Reliability Program Winner
Click here to read about the award

Introducing MTAP3
The affordable MTAP3 offers the ability to safely capture data in many of the smallest enclosures where the MTAP2® cannot be installed.
Click here to learn more.

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